Design, Prototyping and Engineering
Meet Your New R&D Resource
Pulse’s engineering team has been at the forefront of medical device manufacturing for 25 years. From developing Advanced Technologies to delivering expert guidance, we act as an extension of your R&D team to provide you with the best prices, lead times and quality.
INTEGRATION
Vertically integrated with post-process capabilities
Industry leading in-house metrology and testing capabilities
CAPACITY
70,000 sq. ft. purpose-built facility
Access to more than 100 manufacturing CNC machine tools
LEAD TIME
Iterative, client-led process: design, test, repeat on-site
Data formatted to go to DHF/DHR
Implementation
One of the few contract manufacturers to offer process transfers to OEM or competitor sites
Experience
25 years of medical device manufacturing experience
Capabilities
CONCEPT DEVELOPMENT
Listen, Understand, Propose
- Review your design ideas and layer the functional requirements of the medical device and suggest modifications
- Collaborate on cross-functional DFM projects
- Work on risk mitigation and PFMEA projects on designs that are solidified to identify future pitfalls
PROTOTYPES
See, Try, Change
- Convert your idea to a real part on machines that are qualified for commercialized production
- Reduce development time from prototypes to production
TESTING & CHARACTERIZATION
See, Try, Change
- Reduce lead time by weeks by completing manufacturing and testing under one roof
- ASTM, ISO Industry standards for testing and characterization
VERIFICATION & VALIDATION
Qualify, Verify, Validate
- Follow ISO standards to perform V&V builds and testing
- Process Map, Poka-Yoke, Kaizen, Recordkeeping
- “Quality in everything we do”
DOCUMENTATION
Record, Process, Update
- Procedure write-ups from process observance
- Modify existing or dated records to match current requirements
- Help Process/Site transfers by documenting all variables that impact a start-up
MANUFACTURING PROCESS DEVELOPMENT & PRODUCTION TRANSFER
Design, Develop, Deploy
- Prepare PTI site for commercialized production
- Transfer process and train OEM site employees
- Transfer process and train competitor site employees
Contact us to get a quote.
Contract Manufacturing
Advanced Technology
Capabilities
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