Iridium Oxide Coatings

Iridium Oxide (IrO₂) Coatings

High Charge Storage Capacity.
High Capacitance.
Low Impedance.
Proven Durability.

As implantable electrodes are required to deliver higher charge injection while maintaining long-term reliability, traditional surface solutions can struggle to achieve both high performance and durability.

Pulse Technologies’ iridium oxide (IrO₂) coatings provide a proven solution for achieving high charge storage capacity, high charge injection capacity, and high specific capacitance—without compromising stability or manufacturability in long-term implantable cardiac pacing and neurostimulation devices.

High-Performance, Tunable Coatings. Compatible with Complex Geometries.

Pulse’s IrO₂ coatings are engineered to support demanding implantable electrode applications.

With Pulse’s coating technology, customers benefit from:

Tunable electrochemical performance.

Precise control over film thickness.

Compatibility with a wide range of electrodes, electrode arrays, substrate materials, and complex device geometries.

These gains support miniaturization and higher electrode density designs by improving electrochemical performance at ultrathin thicknesses, opening the door to next-generation implantable neural interfacing arrays.

Reactive Magnetron Sputtering of IrO₂

Our IrO₂ coatings are synthesized and deposited using reactive magnetron sputtering from high-purity iridium targets in a controlled argon/oxygen plasma environment, utilizing Pulse’s proprietary process parameters.

Superior Electrochemical Performance

Our IrO₂ coatings deliver strong performance advantages for both stimulation and recording applications:

High charge storage capacity (CSC) and high specific capacitance for cardiac pacing and neurostimulation.

Low impedance and high signal-to-noise ratio for sensing and recording applications.

The charge storage capacity of Pulse’s IrO₂ coatings increases proportionally with coating thickness, enabling tunable electrochemical performance.

The Needs of HSR

Designed for Integration and Manufacturability

Pulse’s coating processes support a wide range of electrodes and components with complex geometries. Our team provides in-house fixturing and masking design and fabrication to ensure uniform coating coverage across complex 3D structures.

Our process also integrates seamlessly with micromachined electrodes and ultra-high-density flexible electrode array configurations.

The Needs of HSR

Performance at a Glance

Charge storage capacity as a function of IrO₂ film thickness:

IrO₂ Thickness
CSC Total
~400 nm
140 ± 10 mC/cm²
~750 nm
200 ± 15 mC/cm²
~1000 nm
240 ± 20 mC/cm²
~2000 nm
310 ± 30 mC/cm²

Electrochemical measurements confirm that charge storage capacity and specific capacitance increase proportionally with coating thickness, enabling precise performance tuning through controlled deposition parameters.

Specific capacitance as a function of IrO₂ film thickness:

IrO₂ Thickness
Specific Capacitance
~400 nm
360 ± 20 µF/mm²
~750 nm
650 ± 30 µF/mm²
~1000 nm
780 ± 50 µF/mm²
~2000 nm
1100 ± 100 µF/mm²

Specific capacitance also scales with thickness, supporting design flexibility across use cases.

Drive Real-World Impact

Ready to engineer next-generation cardiac pacing, neurostimulation, and sensing performance? Let’s discuss how Pulse’s IrO₂ coatings can meet your performance requirements while delivering uniform coating coverage across complex 3D electrodes and components.

Recent News & Blogs on HSR™

Video Explains the Benefits of Hierarchical Surface Restructuring

Video Explains the Benefits of Hierarchical Surface Restructuring

This video, Hierarchical Surface Restructuring for Electrodes And Microelectrode Arrays, will introduce you to a unique technology that uses lasers to rearrange the molecular surface of electrode materials and promises to enhance the performance of next-generation sensing, recording and stimulating devices.

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